In industries that work with high-viscosity materials, like food, plastics, chemicals, or composites, mixing consistency is often the most critical factor in achieving product quality. A slight inconsistency in how ingredients are blended can lead to texture issues, flavor variation, or even full-batch waste.
Nowhere is this more evident than in candy production. Whether you’re making stretchy taffy, chewy gum, or smooth caramel, consistency is king. And that consistency begins with how the ingredients are mixing.
At Orbis Machinery, we specialize in helping manufacturers overcome these challenges with custom-engineered Double Arm Mixers and Extruders. These are precision tolls designed to deliver uniformity, batch after batch.
The Problem: Traditional Mixers Struggle with Sticky, High-Viscosity Materials
Dense and sticky candy bases, like those used in taffy and gum, don’t behave like free-flowing powders or liquids. They’re resistant to movement, prone to clumping, and extremely sensitive to temperature.
This makes traditional mixers a risky choice. They can lead to:
-
-
- Inconsistent texture or mouthfeel
- Uneven distribution of flavor or color
- Overheating or crystallization
- Material waste and production inefficiency
-
The Solution: Orbis Double Arm Mixers and Mixer Extruders
Our equipment is built specifically for high-viscosity, high-precision applications. It gives you better control, more reliable outcomes, and the scalability to grow production without compromising quality.
Even Ingredient Distribution
Our counter-rotating arms simulate the kneading motion of hands but with industrial power. This ensures thorough blending of all ingredients, even the stickiest formulations.
Integrated Heat Management
Temperature is everything in candy. Our mixers features jacketed troughs and/or internal cooling systems to maintain optimal mixing temperature from start to finish.
Consistent, Scalable Production
For operations looking to scale, our Double Arm Mixer Extruder offers a seamless, high-throughput solution. It delivers consistent output without batch interruption.
Smart Automation & Digital Control
Equipped with optional automation and loT features, Orbis mixers provide real-time data, precise adjustments, and long-term operational insights for greater efficiency.
Why Leading Manufacturers Trust Orbis Machinery
Custom-Engineered for Every Process
No two applications are alike. We engineer each mixer to your unique material, batch size, discharge method, and space constraints.
Proven Performance in Sticky Applications
From caramel to composites, our equipment handles materials that other mixers cannot.
Expert Engineering Support
You’re not buying a piece of equipment. You’re gaining a technical partner. Our team works with you from concept through commissioning.
Built to Last
Our mixers are manufactured in the USA using premium components and designed for 24/7 industrial performance.
Industry Trends Shaping Mixing Technology
Demand for Product Consistency
Consumer expectations are rising. Whether it’s a candy bar or an advanced polymer, consistent quality is a must.
Focus on Sustainability & Waste Reduction
Efficient mixing results in less material loss, fewer rejected batches, and better yield from raw ingredients.
High-Capacity, Scalable Equipment
Our continuous mixer systems are designed to help manufacturers keep up with rising global demand while maintaining precision.
Smart Manufacturing & loT Integration
Our mixers support automation, predictive maintenance, and real-time data tracking to align with Industry 4.0 initiatives.
Consistent Mixing = Consistent Products
For manufacturers in the candy industry, and across any sector working with high-viscosity materials, mixing consistency is more than just a technical hurdle. It’s a quality control challenge, a cost factor, and a key part of your product’s success. When texture, flavor, and visual appeal depend on uniform mixing, even small variations can result in rejected batches, higher operating costs, and customer dissatisfaction.
Orbis Machinery’s Double Arm Mixer and Extruders are designed to solve these challenges head-on. Through precise engineering, inegrated heat management, and deep customization, our equipment helps manufacturers gain control over one of the most critical aspects of their production process. Because when every batch performs the same, and every piece meets your standards, you don’t just make better products. You build a better and more reliable business.
