Heavy Industrial Mixers for Adhesives & Sealants
Double Arm Mixers for High-Viscosity Adhesive & Sealant Processing
Thick, tacky adhesives and sealants require more than standard mixing equipment. Orbis Machinery engineers heavy-duty industrial Double Arm Mixers for demanding applications where high viscosity, torque, heat control, and reliable discharge are critical.
From hot-melt adhesives to silicone sealants and heavily filled compounds, Orbis builds mixing systems around the material and production process.
Heavy-Duty Industrial Mixing for Difficult Materials
As viscosity and solids loading increase, conventional mixers may struggle to keep material moving, disperse ingredients consistently, or control heat generated during processing.
Orbis Double Arm Mixers provide the heavy industrial mixing action needed to knead, fold, disperse, and work high-viscosity materials through demanding production cycles.
Common applications include:
- Hot-melt adhesives
- Pressure-sensitive adhesives
- Industrial adhesives
- Silicone sealants
- Construction sealants and mastics
- Polymer and resin compounds
- High-solids adhesive formulations
- Filled and reinforced compounds
High-Viscosity Adhesive Mixing Equipment Built Around Your Process
Every adhesive formulation behaves differently. Orbis can engineer your industrial mixer around the requirements that matter most to production, including:
- High-torque mixing
- Sigma, dispersion, and masticator blade designs
- Jacketed heating and cooling
- Vacuum processing
- Batch or continuous mixing
- Tilt, bottom-dump, or auger discharge
- Heavy-duty drives and components
- Automated process controls
- Custom materials of construction
The goal isn’t to force a difficult material into a standard mixer. It’s to build the mixer around the process.
Temperature Control & Discharge for Heavy Industrial Mixing
High-viscosity adhesive and sealant processing can generate substantial heat while creating material that is difficult to remove from the mixer.
Orbis can configure jacketed Double Arm Mixers, thermal control systems, and heavy-duty discharge options to help maintain the required processing conditions and move finished material efficiently to the next production step.
Is Your Current Adhesive Mixer Heavy-Duty Enough?
Your mixing equipment may be limiting production if you’re experiencing:
- Longer mixing cycles
- Poor filler or additive dispersion
- Excessive heat buildup
- Inconsistent batches
- Difficulty processing higher viscosities
- Difficult or slow discharge
- Increasing mechanical wear
For demanding adhesive and sealant production, the mixer needs to be engineered for the material—not simply sized for the batch.
Find the Right Double Arm Mixer for Your Adhesive or Sealant
Tell us what you’re mixing, your viscosity, batch size, operating temperature, discharge requirements, and production goals.
Orbis can help determine the Double Arm Mixer, Sigma Blade Mixer, or Mixer Extruder configuration that best fits your heavy industrial mixing process.